Waste Tire Recyling System
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Here are the facts. In China, approximately 330 million waste tires are generated in 2019 and keep growing 8% -10% a year.
Waste tires are called black pollution. As waste tires are non-biodegradable and contain heavy metals such as lead, chromium and cadmium, illegally dumped or improperly stored can pose a serious threat to public health and safety, as well as to the environment. The result can be urban blight and significant costs to residents. Waste tires can serve as a nesting area for pests and a breeding ground for mosquitoes which can spread encephalitis and other illnesses. Waste tires will not only occupy land resources, but also can catch fire and release toxic smoke.
Therefore, to eliminate these problems and help the environment, waste tires need to be recycled.
Auxiliary Fuel
The
calorific value of tires is more than 8000 kcal. Most high-heat industries such
as cement plants, power plants, paper mills, and smelters can use waste tires
as alternative fuels, thereby reducing production costs.
Rubber Recycling
The
crushed rubber powder can be widely used in highways, airplanes/sports runways,
flame-retardant materials, rubber and plastic bottoms, waterproof materials and
other fields. After high temperature and high pressure desulfurization, rubber
powder can be used to make hoses, rubber products such as tape and rubber floor
tiles.
Wire Recycling
The
sieved steel wire has a rubber content of less than 1% and can be smelted into
steel shots, which can be used for sand removal and rust removal of castings.
Thermal Cracking
After
tire crushing, the mixed oil produced by the condensation can be used for
fuel-burning power generation; the non-condensable combustible gas can be used
for gas power generation after desulfurization; the separated coarse carbon
black can be processed into pyrolysis carbon black for commercial application.
Double Shaft Shredder
Our
double shaft shredder equips intelligent double-shaft motor, with the
characteristics of low speed and high torque, which can adapt to crushing
various types of tires and ensure long-term stable operation;
The
cutters are made of imported cold work die steel, which are powerful, tough,
wear-resistant and impact resistant. The detachable structure enables quick maintenance
and fully use of blades, with low maintenance costs and short replacement
cycles.
Disc Screening Machine
Adjusting
the disc rolling distance to screen materials that meet the requirement of particle
size, or it will be returned to the crushing system again for crushing.
The
discs are made of wear-resistant alloy steel plate, which is durable and suitable
for various harsh working conditions.
The
modularized design and the flexible setting of the processing capacity, avoids material
accumulating or entangling during the screening process, makes equipment
maintenance easier and faster.
Wire Separator
The
rubber blocks are cut and crushed by the movable knife and the fixed knife of
the separator, and qualified rubber particles and steel wires are sorted
through the screen.
The
front and rear symmetrical design structure of the fixed knife can realize the
replacement of cutting edge in 4 directions, which improves the service life of
the knife;
The
knife can be repaired by linear cutting.
Both
the knife box and the screen are designed with hydraulic opening and closing
devices, which makes the maintenance and replacement more convenient.
Magnetic separator
We
adopt permanent magnet self-unloading type of magnetic separator, which fully
separates the steel wire from the rubber powder and rubber particles, improves
the metal recovery rate, ensures the purity of the rubber powder and the rubber
particles, and maximizes use value of the separated materials.
Dust Collector
Due
to the possibility of dust pollution during crushing and transportation, bag-type dust collector can be selected to collect
the dust generated in the system through the pipeline, which effectively
improves the working environment and protects the staff and equipment.
Conveyor
The feed conveyor adopts hinged galvanized chain plate for transmission, with
the features of strong impact resistance, large bearing capacity and strong
wear resistance.
The
discharge conveyor adopts a snap-type sealing cover structure, which enjoys
good sealing effect, easy maintenance and simple clean.
The
discharge port equipped a scraper cleaning device with a chute, and a dust
collecting pan is installed at the bottom to collect rubber powder for cleaning
and recycle.
Electronic Control System
The main control cabinet and the control platform are mutually independent, features
touch screen and button control mode, humanized interface design and easy
operation; fully automatic mode can realize unmanned operation; manual mode can
control the operation of a single device, choose different modes to operate freely.
Intelligent
functions such as sound and light alarm, fault visualization, and automatic
reminder of equipment maintenance, easy and convenient to handle faults and
maintenance works.
Full
coverage of video monitoring devices can communicate with the central control
system to monitor the running status of the equipment in real time.
Remote Data Analysis
Establishment
of real-time monitoring and diagnosis system; Automatic and efficient diagnosis;
Establishment
of a message service system for device information reminding and early warning,
ensure the regular maintenance and issue early warnings for the illegal
operation and failures